Rapid Customized Precision CNC Machining Aluminium Diecasting Rapid Prototype Parts

• Customization: Available
• Die Casting Machine Type: Hot Chamber Die Casting Machine
• Die Casting Method: Precision Die Casting
• Model NO.: YXD-001
• Application: Hardware
• Machining: CNC Machining
• Material: Aluminum
• Surface Preparation: Polishing
• Pressure Chamber Structure: Vertical
• Tolerance Grade: 8
• Casting Surface Quality Level: 3
• Certification: CE, RoHS, ISO 9001:2000
• Transport Package: Carton Packing
• Specification: 10MM
• Package Size: 20.00cm * 20.00cm * 18.00cm
• Package Gross Weight: 1.000kg

Product Description

YuXuan Machinery Co.Ltd is committed to providing top quality rapid prototyping and low volume manufacturing service, including: CNC machining, vacuum casting , pressure die casting ,3D printing, rapid tooling&injection molding, sheet metal prototyping, plastic and aluminum extrusion, rubber&silicon products etc.. We provide high quality manufacturing solutions that can have your design finished in a matter of hours. This gives you the opportunity to rigorously test your product, and make all the needed changes to perfect your design before it goes into full-scale production.

Pressure Die Casting

At YuXuan Machinery, we use certified machines and pressure casting dies to form your designs from molten metal - typically zinc, copper, aluminum, magnesium, lead, pewter or other tin-based alloys. Our pressure die casting process is effective and very reliable, and can result in significant cost savings. Because of our flexibility, we can accommodate any project needs you may have - from small batches of 50 to as many as 50,000 pieces.

• Low cost per part when carrying out a large production run
• Excellent surface finish and dimensional stability
• Complex geometries can be made that require little or no post-machining
• Great for medium or large parts that would be slower and more expensive by machining

CNC Machining Services

YuXuan Machinery provides a variety of precision CNC machining services including milling, turning, EDM (electrical discharge machining) and wire EDM, and surface grinding. With our precision 3-, 4- and 5-axis CNC machining centers, combined with other advanced capabilities and our experienced team, we can handle all technical aspects of creating your prototypes and parts, so your team can focus on bringing your product to market. If you need a precision machining company for plastic and metal CNC machining parts, YuXuan Machinery is the best place to go. Contact us today to get your manufacturing solution and details.

• CNC Milling - prototype & production parts in plastic and metal
• CNC Turning - All types of round components
• CNC Grinding - Tight tolerance and good surface
• CNC EDM - For deep pocket & sharp corners.

 

 

Rapid Tooling Services

Rapid tooling, sometimes known as prototype tooling or bridge tooling, is a fast and cost-efficient way to carry out low-volume injection molding for a variety of types of plastic parts. Once the aluminum or steel mold has been created with the rapid tooling process, it can be utilized as part of a molding process to create multiple copies of a part. Rapid tooling is therefore used to create moldings for rapid prototyping needs in a shortened time frame, or to bridge the gap before high-volume production.

At YuXuan Machinery, we combine our experience, engineering capabilities and advanced technology to produce high-quality rapid tooling solutions for prototypes and short production runs. Our team works directly with each customer to ensure that we create the perfect solution. Our experience speaks for itself. The team at YuXuan Machinery is well-equipped to handle your rapid tooling and mass production mold making requirements. 

 

Custom Low Volume Extrusion Services

At YuXuan Machinery, we provide custom aluminum&plastic extrusion profiles with a nonstandard aluminum&plastic extruded shape,we accept low-volume extrusion orders - for prototyping and small batch production - allowing you to experiment with custom profiles.

Plastic Extrusion

Plastic materials include polystyrene, nylon, polypropylene, and polythene. These are thermoplastics: they are heated and then pressured in a mold which can form them into different shapes and sections.

Aluminum Extrusion

Aluminum extrusion is defined as the process of shaping aluminum material by forcing it to flow through a shaped opening in a die. Aluminum material emerges as an elongated piece with the same profile. Alloys we commonly work with include: 6061, 6063.
 

Surface Finishing

YuXuan Machinery offers a high quality surface finishing service for all components and parts regardless of the machining method used in producing them. We have some skilled experts who only handle finishing assignments so the quality of work done on your products is of exceptional quality. If you desire a perfect finish for your prototypes and other manufactured components get in touch with our customer services team for a quick and accurate quotation.
High gloss polishing,
Painting Anodized,
Chromed & Metallizing,
Powder Coat ,
Eletrophoresis , 
Sandblasted & Bead blasted ,
Heat treatment,Blacking,
Water Transfer 
ETC.
 

  Our manufacturing process also ensures that each and every one of our customers receives a comprehensive solution for any need they may have. This includes complex and precision parts, like optical parts, automotive parts, medical devices or aerospace parts.No matter how complicated your project may be, we can produce what you need.

1. Saving money through our low-volume manufacturing process
2. Faster time to market (and a higher success rate)
3. Creating flexible design options for all your products
4. Supplying you with a comprehensive option for bridge production

Customized OEM ODM Aluminum CNC Machined 6061/Metal/Titanium/Stainless Steel/Brass Auto Motorcycle Milling/Turing/Stamping/Machining/Die Casting Tooling Parts.

 

Product Name	cast aluminium die /gravity/sand casting process
Material	Ferrous materials:cast iron, grey iron, ductile iron, austempered ductile iron , carbon steel,stainless steel, low alloy steel, high chromium/manganese steel Non-ferrous: aluminum alloy, copper alloy,brass, bronze titanium alloy
Process	Clay sand casting,Shell molding ,Lost foam casting,Resin sand casting, CNC machining
Equipment	Molding machine, lost foam casting production line, CNC machining center, general machine tools,CNC laser cutting machine,large-scale press machine
Finish	zinc phosphide, zinc plating, hot dip galvanized, e-coating, spray paint, black oxide coating ,anodized,passivation and others
Testing Instrument	Spectrum analyzer, tension tester, hardness tester, three coordinates measuring instrument, caliper, micrometer, dial gauge, microscope, roughness tester, salt spray testing machine, ultrasonic flaw detector, X-ray detection machine, magnetic particle flaw detector, air tightness testing machine, thickness gauge
Product Application	Engineering & mining works
Other main casting products	Auto parts,large mining equipment accessories, engineering machinery parts, valve parts, large diameter pipe fittings, , agricultural machinery parts,construction machinery, gear box,body case etc.

1,Aluminium die casting parts are a process of injection aluminium or aluminium alloy under pressure, which produces parts in high volume at low costs.
2, There are two processes of Aluminum die casting: hot chamber and cold chamber.
3, A complete cycle can vary from one second for small components to minutes for a casting of large part, making aluminium die casting the fastest technique available for producing precise aluminium & aluminum alloy parts.
4, Any aluminium die casting parts are customized according to the clients' drawing or samples.

Workshop

Packing and Shipping - by Plastic bags & cartons & pallets

Warehouse 



FAQ
 Q: Are you trading company or manufacturer ?
A: We are direct factory with experienced engineers and employees as well as well-organized workshop.

Q: How long is your delivery time?
A: Sample 3-7 days, tooling 30 days, production 35 days.

Q: Do you provide samples ? is it free or extra ?
A: Yes,  the sample fee depends on the design, and the fee will be returned to your bulk order.

Q: How long can I get the sample?
A: Depends on your part geometry, normally within 3-7 days.

Q: How long is your delivery time?
A: Sample 3-7days; Mass production order 7-45 days depends on quantity and part complexity.

Q: What is your terms of payment ?
A: Payment<=1000USD, 100% in advance. Payment>=1000USD, 30% T/T in advance ,balance before shippment.

Q: What's kinds of information you need for a quote?
A: Kindly please provide the product 2D drawing with PDF or DWG format and 3D drawings  with STEP or IGS or X_T format, and other requirements like: surface treatment, quantity...etc.

Q: What is your standard PO procurement process flow?
A: Prototyping ----> FA approval ----> Quality Control Plan ---> Manufacturing Process Instruction ---> Batch Production ---> Inspection ---> Shipping

Q: What shall we do if we do not have drawings?
A. Please send your sample to our factory, then we can do the reverse engineering or provide you better solutions. Please send us pictures or drafts with dimensions (Length, Height, Width), CAD or 3D file will be made for you if placed order.

Q: Will my drawings be safe after sending to you?
A: Yes, we can sign the NDA before got your drawing and will not release to the third party without your permission

Q: Is it possible to know how are my products going on without visiting your company?
A: We will offer a detailed production schedule and send weekly reports with digital pictures and videos which
show the machining progress

Q: How to enjoy the OEM services?
A: Usually, base on your design drawings or original samples, we give some technical proposals and a quotation
to you, after your agreement, we produce for you.